Aerzen USA insights and guidance for blower, compressor and vacuum pump applications

Oil-free Air Conveying In Coffee Roasting Equipment

Posted by Aerzen At Aerzen USA on Mon, Jun 02, 2014 @ 08:57 AM
Since its foundation in 1868 the Probat-Werke has concentrated with more than 600 employees worldwide on roasting machines and equipment for coffee and food industry. Until today, the world market leader has sold more than 110,000 roasting machines – from manual global roaster via fully automatic largescale roasters up to the new tangential roaster Jupiter Hybrid with which the most diverse roasting profiles can be prepared in one roasting machine.
For transport of the coffee, Probat prefers the pneumatic conveyance. As the
conveying air is in direct contact with the product, it has to be absolutely oilfree. For production of the conveying air as negative pressure, Probat has used Aerzen units since 1996.


In September 2012, Probat opened a new Research and Technology Centre. There, the conveying air required in the roasting machines is generated by two Delta Blowers Generation 5 and one Delta Hybrid. Upon storage of the green coffee into silos with overpressure between 1,000 and 2,000 mbar, the Delta Blower is used, also during transport to the roasting machine with positive pressure.
The Delta Hybrid is responsible for transport of the particularly sensitively
roasted beans to the roasted coffeesilos and to bagging station with negative pressure as well as for transport to grinding plant with overpressure. The Delta Hybrid unit generates a negative pressure of 300 mbar on suction side as well as an overpressure of 600 mbar on discharge side. Therefore, a conventional blower unit could be replaced acc. to the principle “Two become
one”.
Again, two Delta Blowers transport the ground coffee to the ground coffee silos and to the packaging machines with negative pressure. As an alternative, however, the Delta Hybrids can also be used. The required differential pressure is decisive for the selection dependent on the piping length and the specific energy advantages of the Hybrid.

All Aerzen units are fully automatically integrated in the process of the roasting equipment and are switched via a superordinated intelligent SPS control depending on the program. The respective blower units are driven with a constant volume flow whereby the pressure is built up depending on conveying capacity and pipe length. Thanks to a bypass solution, Aerzen
had developed together with Probat, a part of the volume flow can be led back from discharge to suction side for the positive pressure units.

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Tags: Aerzen, rotating equipment, rotary lobe blower, pneumatic conveying, Hybrid Blower, Coffee Conveying

Aeration Blower Saves $44K Annually For Wastewater Treatment Plant

Posted by Aerzen At Aerzen USA on Mon, May 06, 2013 @ 04:38 PM

The segment from WaterOnline Radio features interviews with John Franz, wastewater treatment plant manager for the City of Anacortes, WA, as well as Kevin Grant, a regional sales manager for Aerzen USA.

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Tags: Aerzen, positive displacement, rotating equipment, Aerzen USA, pd blower, rotary lobe blower, turbo blowers, blower sizing, wastwater, water treatment, WWTP, aeration

A Turbo Blower for the Base Load, PD Blower for the Peak Load

Posted by Tom McCurdy on Mon, Apr 15, 2013 @ 10:27 AM

A biological municipal wastewater treatment plant with a considerably fluctuating discharge quantity can only perform its function with utmost energy efficiency and reliability if the process air consumption of the aeration basin can be adjusted continuously and is fully automated in order to deal with widely fluctuating load quantities. The example of the wastewater treatment plant shows how this is achieved with the use of a speed controlled Aerzen turbo blower.

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Tags: Aerzen, positive displacement, rotating equipment, Aerzen USA, pd blower, turbo blowers, blower sizing, wastwater, water treatment, WWTP, aeration

More pressure for Aerzen Process Gas Compressors

Posted by Pierre Noack on Thu, Mar 21, 2013 @ 11:35 AM

Due to a new bearing and shaft design it is possible to increase the maximum admissible differential pressures to 25 bar in the process gas compressors VRa 236 H and VRa 336 H. Thus, with a multi-stage unit discharge pressures of up to 53 bar abs. can be reached.

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Tags: Aerzen, compressors, screw compressor, oil-free screw process gas compressor, Aerzen USA

How To Choose The Right Blower For Wastewater Treatment (Podcast)

Posted by Tom McCurdy on Thu, Nov 08, 2012 @ 10:53 AM

Three main blower technologies are condsidered for waste water treatment applications:

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Tags: Aerzen, positive displacement, Aerzen USA, pd blower, rotary lobe blower, turbo blowers, blower sizing, wastwater, water treatment, WWTP, aeration

An Engineer's Mini-Guide To Blower Technology Selection

Posted by Ralph Wilton on Mon, Oct 22, 2012 @ 03:35 PM

Turbo Blowers. Positive Displacement Blowers. Hybrid Rotary Lobe Blowers. Which one should you choose for your wastewater treatement application? How much energy can you really save? Who can you trust to give you an objective answer? The best place to start is by downloading the Engineer's Mini-Guide To Blower Technology Selection.

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Tags: Aerzen, positive displacement, compressors, Aerzen USA, pd blower, rotary lobe blower, turbo blowers, blower sizing, wastwater, water treatment, WWTP

Real-time Condition Monitoring For Blowers And Compressors

Posted by Inquires At Aerzen US on Mon, Jun 25, 2012 @ 09:21 AM

The Aerzen iAir Remote Monitoring System (RMS) is a comprehensive monitor that can be attached to any blower or compressor to capture real-time activities and conditions. Based on industrial cellular technology, the RMS can function in any location with cellphone coverage for both indoor and outdoor applications. The system is easily installed and linked directly to your cell phone for up-to-the-minute condition reports and notifications. This allows for peace of mind and troubleshooting when you are not accessible to the equipment.

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Tags: Aerzen, positive displacement, Aerzen USA, pd blower, rotary lobe blower, pneumatic conveying

Trucking – Pay now, or pay later

Posted by Ralf Weiser on Thu, Jul 07, 2011 @ 11:14 AM

Shipping damage is the top number one issue followed by scheduling and only then cost.  It is amazing how much freight gets damaged per year.  This is particularly true for new blower packages that are shipped via LTL (Less than truckload) and so called common carrier.  Although deemed the most cost effective – expediting and broker companies managed to push the cost down - it is the most difficult way to get machinery to a job site undamaged. Because freight must be consolidated in the carrier’s main hubs the equipment must be moved often.  The mostly heavy and odd shaped freight with uneven weight distribution is moved with fork trucks that are significantly undersized.  Making things worse is the fact that logistics is a business model where people make Cents on a Dollar and thus the time freight spends in non value adding moving around within terminals is kept to an absolute minimum causing fork lift drivers to drive fast and furious.  Freight gets shoved around, stacked (when it should not be) and dropped rapidly (giving drop-shipment a different meaning).  The result is that sound enclosures, castings, instrumentation etc gets damaged significantly before it even makes it to the final destination. 

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Tags: Aerzen, rotating equipment, screw compressor, Aerzen USA, pd blower, rotary lobe blower, turbo blowers

Operating Time Versus Condition Based Oil Changes

Posted by Ralf Weiser on Mon, Jun 20, 2011 @ 02:48 PM

The majority of all operating manuals provide the equipment user with a time based plan when to change the machine’s oil.  This interval is typically designed to protect the oil and subsequently the machine from breaking down prematurely in most if not all operating conditions.  So far so good.  This comes with a price tag as the machine needs to be properly shut down and locked / tagged out.  Besides of the obvious cost for the lubricant you also incur labor and potential production down time cost.  For most of the smaller machines requiring less than a gallon of oil for each change it may not make sense to go with a condition based lubricant change.  Experts fix what needs fixing and this applies here also.  For larger quantities it may make much more sense to go with an oil condition based oil change schedule. 

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Tags: Aerzen, positive displacement, screw compressor, Aerzen USA, pd blower, turbo blowers, wastwater

Top 5 Questions To Ask When Sizing A Blower System With A Vacuum Pump

Posted by Bruce Impey on Sun, May 22, 2011 @ 06:22 PM

In order to properly size a blower system with a vacuum pump, there are five main requirements to consider:

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Tags: Aerzen, positive displacement, rotating equipment, screw compressor, Aerzen USA, pd blower, rotary lobe blower, blower sizing

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